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![Kimberly and Jasmine Chamberland of Big Mountain Foods](https://www.bcbusiness.ca/CDN/20/image/Kimberly-and-Jasmine-Chamberland-of-Big-Mountain-Foods_max.jpg)
Credit score: Massive Mountain Meals. (From left) President Jasmine Chamberland and founder Kimberly Chamberland
The brand new 70,000 sqft Delta facility is designed to reuse 4 million kilos of annual waste into product innovation
When the COVID outbreak began, mother-daughter duo Kimberly and Jasmine Chamberland have been caught elbow-deep in soy-free tofu in Taiwan.
Now, after six years of analysis and improvement, a partnership with fava bean firm Prairie Fava and $10 million invested in manufacturing facility gear, their vegan meals institution Big Mountain Foods (BMF) has launched new merchandise in addition to a zero-waste manufacturing facility in Delta, B.C.
“We constructed our plant round recycling all of our wastewater again into our manufacturing course of,” says president Jasmine Chamberland. BMF’s upcycling course of saves 70 % of the water that may’ve usually been despatched to the waste stream, and the corporate, which has been making allergen-free plant-based meat options since 1987, has constructed the 70,000 sq. foot manufacturing facility to reuse 4 million kilos of annual waste in product improvements.
Massive Mountain Meals. The brand new manufacturing facility in Delta, B.C.
Apparently, conventional tofu-making creates extra waste than tofu. “It’s truly fairly loopy how a lot will go into the land, or they’ll ship it to farms to make use of it as feed,” Chamberland says of the byproduct referred to as okara. “However we’ve developed a strategy to reuse the okara—we’re placing it again into our present merchandise as a result of it has starch and protein, and we have now 12 merchandise out there, like patties, bites and crumbles.”
Working with UBC Land and Meals Programs, BMF is casting a wider internet by discovering new makes use of for the byproduct, reminiscent of fermenting and distilling it into alcohol or drying it to make cornstarch options like fava starch. “We’re additionally attempting to dry the okara right into a glycerin alternative for after they clear paved roads,” Chamberland provides.
READ MORE: Founder of Good to Grow spills the beans on what it takes to build a food business in B.C.
This previous 12 months has seen the corporate scale from 5 employees members to 32. And with a 92 % penetration charge in Canada, BMF has its merchandise (like the brand new SuperFava Tofu) in hottest retail shops together with Purchase-Low, Selections, Loblaws, Nester’s and No Frills.
There’s worth in conserving it native, Chamberland maintains, and so they do it by partnerships with Canadian suppliers like Prairie Fava (which was funded by Protein Industries Canada). “We do assume that Canadian-grown substances have the next commonplace,” she says. “After which talking of sustainability and our carbon footprint, sourcing domestically reduces that tenfold.”
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